Oil Leak around pushrod tube

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  • #233082
    Gary
    Participant

    @gary

    Bought 68 kit has sit for 8 yrs got it running but pretty good oil leak at #2 pushrod tube think maybe seals has hardened and started leaking ?  any fixes with out pulling head? runs good but leaks oil

    #241940
    Larry Murphy
    Participant

    @larry-murphy

     Gary, Search   AIR COOLED VW    on the internet.  They have spring loaded tubes  that they say will allow the replacement without the removal of the head. About $12.00 each ,also available in sets.

      I have no experience with this product but it may solve your problem.

    #241941
    Gary
    Participant

    @gary

    Thanks for the info will give it a try anxious to start driving this little jewel

     

     

    Gary

    #241942
    William J Collins
    Participant

    @bill-collins

    don’t forget in order to install the spring loaded tube you have to remove

    valve cover ,loosen and remove tappet and remove the pushrod ..then

    remove the old tube ..replace with new tube and replace pushrod etc..and

    then adjust valve clearance…ummm did I miss anything

    #241943
    Paul Mossberg
    Keymaster

    @pmossberg

    I know guys that won’t touch the spring loaded tubes because they think they won’t seal right. I know other guys that use them all the time with no problems.

    That said, we know what the VW engineers used. If you want to stay with stock tubes, it really is not that bad a job to change them.

    To replace the stock tubes, you don’t have to actually pull the heads. You do need to loosen them and pull them back about one inch.

    Remove the valve cover. remove the rocker arm nuts (they are 13mm) and the wave washers. Wiggle the rocker arm assembly and slide out the push rods. Keep them in order. You want to replace them in the same positions.

    Remove the head bolts. With a rubber mallet, GENTLY tap on the head fins to release it from the cylinder barrel. Wiggle (lots of wiggling going on here) the head back one inch and the tubes will fall out. Replace the tubes, with new rubber seals. Slide the head back down to mate with the cylinder barrels. Bolt the head back, torque the bolts to 17 – 20 foot pounds.

    Slide the rods back into the tubes in the same position they came from! They will naturally rest on the cam. Slide the rocker arm assembly onto the head studs.As you do, tilt the rocker arms’ cups so you can set the push rod ends into the cups. CONFIRM this step! They need to be centered in the cups, not pressing against the lip or edge.Tighten the 13mm rocker arm assembly bolts. And check those rod ends again! Check the valve adjustment. But it is likely you will have the valve adjustment spot on where it was before you disassembled it.

    Should be less than an hour for each side.


    Paul Mossberg
    Former Owner of a 1981 Classic Roadsters Ltd. Duchess (VW)
    2005 Intermeccanica Roadster

    If you own a TDr and are not in the Registry, please go to https://tdreplica.com/forums/topic/mg-td-replica-registry/ and register (you need to copy and paste the link)

    #241944
    Mark Hendrickson
    Participant

    @pink-mg

    #241945
    chuck schmit
    Participant

    @chuckles

    Does anyone know if you can replace the head gaskets when you slide (wiggle) the head back that inch or so? I’ve had limited success reusing head gaskets. Does VW use copper gaskets or any at all?

    Chuck 

    #241946
    Mark Hendrickson
    Participant

    @pink-mg

    Stock VW engines DO NOT have head gaskets.

    IMHO…never reuse a head gasket  

    Invest in the Robert Bentley publishers “Red Book” or “Blue Book” for a great air-cooled VW manual.

    Pink MG40410.4508101852

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