Juneybug MG TD build

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Viewing 24 posts - 26 through 49 (of 49 total)
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  • #255865
    Paul Mossberg
    Keymaster

    @pmossberg

    Ah, sorry. I misunderstood.

     

    It is quite possible the body was warped a bit. But you have some flex in the pan and the fiberglass. Slow and easy…but I think you’ll be able to bring the two together.

    Paul Mossberg
    Former Owner of a 1981 Classic Roadsters Ltd. Duchess (VW)
    2005 Intermeccanica Roadster

    If you own a TDr and are not in the Registry, please go to https://tdreplica.com/forums/topic/mg-td-replica-registry/ and register (you need to copy and paste the link)

    #255866
    edward ericson
    Participant

    @edsnova

    You bought a case of caulk too, right?

    #255867
    Mike Schumacher
    Participant

    @juneybug

    been using “great stuff” you can see it around tank. You have another option?

    #255868
    Royal
    Participant

    @royal

    I found that Great Stuff shrinks over time and gets squeaky.

    #255869
    Mike Schumacher
    Participant

    @juneybug

    So what is the caulking of choice. I have only used great stuff for stationary applications but I can see where it would be squeaky. I’d like to think my TDr will be quiet enough to hear squeaking!

    #255870
    Royal
    Participant

    @royal

    I have used a rubber-like caulk that came in a big tube and required a caulking gun, but that was a long time ago.  It was black and stayed flexible for a very long time.  Don’t remember the product name.  SORRY.
    Royal2014-07-10 12:04:14

    #255871
    Rich Kallenberger
    Participant

    @kall

    #255872
    Mike Schumacher
    Participant

    @juneybug

    looks right thanks all

    #255873
    Royal
    Participant

    @royal

    That’s the right idea.

    #255874
    Mike Schumacher
    Participant

    @juneybug

    New master cylinder and brake lines in and functional. bit of a start because I didn’t have the extension rod far enough but good now. ready to bolt in rear splash pan bumper support. the manuals in this site show secondary support either coming up from the engine mount wish bone or down from the VW body bolt holes that are up the shock mounts. I have the piece that would come up from wish bone but have the idea that the stress is better at the vw body mounts. Anybody else have an opinion?

    #255875
    Mike Schumacher
    Participant

    @juneybug

    There is a hand written note in the FF manual on our site about using the instructions packed with the grill shell. Can someone help me with a copy of those

    Thanks

    Mike

    #255876
    Mike Schumacher
    Participant

    @juneybug

    steering column mounting –  the angle iron support structure and flimsy firewall gives me concern. Any advice on this part of the process. absent better a plan I’m thinking of a plywood gusset to strengthen the support of something this important

    #255877
    Mike Schumacher
    Participant

    @juneybug

    I have just finished removing all but 4 large leaves from
    upper and lower torsion tubes.  I was
    able to do it from 1 side, (driver???s because of how it sits in garage) and
    without removing the hub.  You will need
    a platform to rest the hub on, and to disconnect the shock at the bottom. I
    also disconnected the upper trailing arm from the hub to pull it out but the
    lower arm came out while still attached.  Mine had the expected 4 large leaves and 6
    small in the bottom tube but 4 large 2 small and 2 as wide as large but not as
    thick, seemed to occupy the same volume. In the samba.com there is a reference
    in the kit car forum to welding pieces of the removed leaves at the ends and
    center so the grub screws fit into the same volume. I didn???t and hope/think it
    doesn???t matter. If possible pull out the excess leaves while disturbing the 4
    large as little as possible. Reinserting them was more difficult than expected.
     A very important learning experience to
    pass on is: don???t start pulling leaves with the center grub screw out because
    the collar it goes into is not fixed in place. I had to wiggle it back and
    replace screw but it must be loose as well as the grub screw on the opposite
    side to pull leaves out. I may have disturbed my camber as I noticed score
    lines that don???t line up anymore but that???s another day.  Hope this helps.

    #255878
    KentT
    Participant

    @kentt

    Using short sections of removed torsion bar stack is only critical for the 1965 and earlier link-pin front suspension, AFAIK. It is not essential for the 1966 and later ball joint suspension, as long as the grub screws will tighten securely. It is a good practice

    Using those short sections reduces the possibility of developing a stress crack in the remaining leaves where the grub screw contacts the leaves. It also makes the stack better fit back into the original openings with less potential wallowing and deformation.KentT2015-07-29 18:55:27

    Early FF TDr on 69 VW pan
    Slowly coming back from the ashes...

    #255879
    Mike Schumacher
    Participant

    @juneybug

    any thoughts?

    #255880
    Mike Schumacher
    Participant

    @juneybug

    steering column mounting –  the angle iron support structure and flimsy firewall gives me concern. Any advice on this part of the process. absent better a plan I’m thinking of a plywood gusset to strengthen the support of something this important

    #255881
    Derek
    Participant

    @nobody

    If you’re not afraid to get dirty and do some glasswork then I would say glass is a piece of angle iron to bolt it to. That way it can spread out the stress across more of the firewall and will strengthen it at the same time?

    #255882
    edward ericson
    Participant

    @edsnova

    A number of stress points on the BCW are made that way.

    #255883
    Mike Schumacher
    Participant

    @juneybug

    photo of my attempt to support steering column in my gallery. (25751) still a little unsatisfactory.

    #255884
    Mike Schumacher
    Participant

    @juneybug

    took an inch and a half out of steering column extension, to get the steering wheel off my belly.  I have stripped the thread out of the knob for the seat back adjuster. As I rarely adjust the seat in my new car Don’t know if I want to go to the trouble of a fix. Does anybody use the seat back adjustment?

    #255885
    John Simion
    Participant

    @johnsimion

    I assume your seatback adjuster is the same as mine, which is the kind from MG Magic that has multiple holes and you screw the knob into one hole on each side.  I use mine only to put the seatback as far back as I can recline it.  If you stripped out the knob, however, I don’t understand what holds the seat in place.  However, if all you stripped out was the knob, couldn’t you just use a tiny bit of 1/2″ pipe (I’m guessing as to diameter) to fit into the hole on the adjuster, put a fender washer on top of that, and then screw the pipe and washer into place with a regular nut with the right thread?  It wouldn’t be readily adjustable, but it would still be technically adjustable, and it would hold your seat firmly.

    #255886
    Mike Schumacher
    Participant

    @juneybug

    Car still not on the road. what holds it is a screw into the inner tub wall. I stripped it trying to be sure I could get it tight enough to withstand the vibrations I’m expecting. I have seats and back and steering wheel in as comfortable a driving position as I think is possible given that my total experience is in the garage. . Good to know you don’t change your seat back angle. and thanks very much for the quick reply

    #255887
    edward ericson
    Participant

    @edsnova

    BCW originally had no seat back adjustment–just an angle bracket with wood screws. I installed used original TD adjusters for the look, but the seat still sits all the way back all the time–unless I’m trying to make a little room to get into the transaxle.

    #255888
    Mike Schumacher
    Participant

    @juneybug

    just mounted the roof rib mounting plate and tucked lead edge into windshield frame. Vinyl is about 5″ from body.

    Even with Ferrari rake on the windshield. my plan is to lower the mounting plates.

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